Description
Every assembly line has a speed that products tolerate and a rhythm that operators depend on. The TOSH-1P flat belt pallet conveyor matches both. It carries work-in-process pallets on a continuous, cushioned belt surface instead of discrete chain links, so sensitive components travel without vibration, shock or edge contact. With 150 kg capacity, infinitely adjustable speed between 5 and 20 m/min and an aluminum profile frame that accepts sensors and fixtures anywhere along its length, this pallet conveyor system gives line builders a repeatable, low-risk platform for electronics, home appliance, automotive parts and lithium battery assembly. Toshine Automation supplies it as a complete pallet handling system — line body, drive, rollers and control — at factory price and with a one year warranty.
Why a Flat Belt Drive Matters for Pallet Handling
Pallet positioning quality is decided at the transport surface, not the motor. A flat belt provides a continuous plane with no link gaps, so a pallet never drops, tilts or clicks as it crosses each roller — an advantage that becomes obvious the moment fragile electronics or freshly coated parts are placed on the line. Polyurethane (PU) rollers under the belt absorb micro-vibration and run quietly enough for open workshop areas and cleanroom sections alike. Where a chain drive is preferred for heavier lateral loads, the same line body accepts steel wheel, nylon wheel or maintenance-free nickel-plated chain options without re-engineering the frame. The result is a drive train that protects the product, protects the environment and protects your uptime.
Specifications Built Around Your Line
The TOSH-1P is offered as a single-model configuration so every parameter can be matched to your station layout before production starts. Standard ranges cover small bench-top cells and multi-meter main lines; height and accessory fitments are specified per order.
| Parameter | Value |
|---|---|
| Model | TOSH-1P (flat belt pallet conveyor) |
| Structure | Pallet conveyor, modular aluminum line body |
| Conveyor length | 1200–12000 mm |
| Pallet width | 160–1200 mm |
| Conveying height | As needed (customized) |
| Conveyor speed | 5–20 m/min, infinitely adjustable |
| Max load | 150 kg |
| Frame material | Aluminum profile 6063-T5, silver anodized |
| Roller material | Polyurethane (PU) |
| Chain options | Steel wheel / nylon wheel / maintenance-free nickel-plated chain |
| Motor power | On request — selected by application |
| Certification | RoHS, ISO 9001 (Intertek verified) |
| Packaging | Single unit 100 × 50 × 35 cm, gross 30 kg |
All values follow the factory specification sheet; custom sizes are available on request.
Engineered for Gentle, Reliable Transport
The frame is machined from industrial aluminum profile with T-slots on every face. Stops, sensors, pneumatic units and guide rails mount directly on the profile with standard fasteners — no drilling, no welding, no downtime for line changes. Sections are shipped as modular segments and joined on site, which keeps freight economical and installation straightforward. The low-speed adjustable start prevents load shifting during acceleration, and the anodized surface resists corrosion in humid or solvent-cleaned environments, keeping the line presentable and predictable through years of two-shift operation.
Where This Pallet Conveyor Fits
The TOSH-1P is proven in electronics and small home appliance assembly, automotive component sub-assembly and lithium battery cell handling — the applications where product value is highest and handling damage is costliest. Typical line modules include 90° and 180° turning units, lift-and-transfer shift units and turntables, allowing the line to follow the factory floor rather than forcing the floor to change. Because the transport surface is clean and oil-free, the conveyor suits cleanroom-adjacent battery and optics production without special preparation.
Tailored Solutions and Plant Integration
No two assembly lines are identical, so every TOSH-1P order is treated as an engineering project. Send us your pallet dimensions, piece weight, station cycle time and a rough layout, and our engineers propose conveyor length, drive position, speed profile and auxiliary modules, then supply detailed drawings before production. For whole-plant projects, Toshine Automation also manufactures stairs, platforms and machine guarding, so one partner covers the complete material handling infrastructure around your new assembly line conveyor.
FAQ
How does the customization and delivery process work?
Share your pallet size, load and line layout and we will return a proposal with drawings within a few days. Stock conveyor components ship in 1–2 days, customized lines in 7–15 days, and complete pallet handling systems in 20–40 days.
What warranty and after-sales support do you provide?
All Toshine pallet conveyors carry a one year warranty, with installation guidance, commissioning assistance and spare parts supply. Since 2003 our engineers have supported customers worldwide on design, installation and maintenance questions.
Get Your Free Quote
Tell us your pallet size, load and line layout and we will design the right flat belt pallet conveyor for your factory — factory price, one year warranty and tailored solutions. Contact us today for a free quote.
Related products: TOSH-1P Ribbed Belt Conveyor (ribbed belt variant of the same line) · Toshine Modular Pallet Conveyor System · All Pallet Conveyors
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